Pain points and challenges faced by the chemical industry
Starting from the actual needs of the industry, starting with mature industry solutions, sorting out business problems and confirming optimization directions.
Guide the upgrading and transformation of traditional production capacity
Guide the upgrading and transformation of traditional production capacity
The entry and legal regulations of the chemical industry are becoming increasingly strict. The government has guided the transformation of the development model of the chemical industry, gradually phasing out traditional outdated production capacity, promoting the upgrading and transformation of the industry, and continuously increasing the concentration of the chemical industry.
Products and businesses face innovation pressure
Products and businesses face innovation pressure
The industry must pay attention to end users, collaborate to explore new markets and applications. The competition for product innovation in the chemical industry is fierce, and enterprises urgently need to overcome the "bottleneck" technology of major needs, continuously innovate new technologies, increase business value, maintain market position, and build future competitiveness.
The compliance of low-carbon and green environmental protection policies is becoming increasingly stringent
The compliance of low-carbon and green environmental protection policies is becoming increasingly stringent
With the promotion of low-carbon environmental protection policies, chemical enterprises need to invest a large amount of additional resources to meet policy compliance. The substitution of existing materials with bio based and biodegradable materials will directly affect the development of the industry, and green and low-carbon will become the main theme of the future of the chemical industry.
Promote the gradual formation of industrial clusters in the chemical industry
Promote the gradual formation of industrial clusters in the chemical industry
Enterprises and industries in the chemical industry park will seek to achieve industrial circular combination and enterprise circular production, promote material circulation and business process connectivity between projects, enterprises, and industries, create an integrated enterprise in the industrial chain, and achieve resource utilization and maximum efficiency.
How does TransInfo solve management challenges for customers in the chemical industry?
Analyze industry characteristics and use mature experience to help enterprises achieve comprehensive digital transformation and enhance profitability.
Overall architecture
Flexible Modeling of Process Production Workshops
Recipe based process specification management
Batch traceability and rapid recall
Dual inventory units and net weight management
Shelf life and optimal usage period
Comprehensive quality control
Supporting cost accounting for multiple outputs
Intelligent warehouse
Overall architecture

TransInfo chemical industry solutions, equipped with SAP cutting-edge product technology, have established typical business needs that meet the needs of the process manufacturing industry, tailored for process manufacturing enterprises: achieving a single input driven multiple output production model and ERP solutions based on formula specification management, comprehensively strengthening the refined management of various links from product cost accounting to supply chain management, and solving the predictability and scalability of production, A series of issues such as tracking and traceability.


Help chemical enterprises establish a unified and efficient management and control platform, simplify and accelerate your business processes, provide higher value business results and brand new customer experiences, quickly adapt to industry innovation challenges, and help you achieve rapid business development.

Formula
Implement formula control
Efficient
Simplify business processes
Visual
Visualization of Enterprise Business Data
化工行业
Flexible Modeling of Process Production Workshops

The standard processes implemented by fine chemical enterprises have the following characteristics: single input driven multi output production mode, fully automatic assembly line covering multiple processing stages, and products may be output from the production line at each stage.


Most ERP underlying data models are designed for discrete manufacturing enterprises and are not suitable for complex production site management in fine chemical enterprises, making it difficult to model production lines in the chemical industry. For example, in general, BOM usually supports single output in a pyramid shape, making it difficult to handle the management needs of multiple outputs. For example, different processing stages in fine chemical production processes may be parallel or serial, making it difficult for traditional processes to simulate complex chemical product production processes.


TransInfo's fine chemical industry solution can flexibly model production sites, support parallel or serial processing stages within the same processing flow, and even design more complex mesh structures. Three typical production models can be flexibly configured according to different actual production modes: fully automatic production line, discrete production mode, and mixed production mode.

Process Manufacturing
Designed specifically for process manufacturing
Production Model
Meet multiple production modes
化工车间
Recipe based process specification management

Supporting fine chemical production enterprises, the formula structure of single input multi output in the production process is simply an inverted pyramid shaped list mode, while the formula mode of single input multi output starts from raw materials.


Based on formula management, fully support the production model of chemical enterprises:

It can support 5 types of inputs: material type, equipment type, labor type, miscellaneous type, and operation specification instruction type.

Three types of outputs can be defined: finished products, by-products, and by-products.

Support the function of expanding formulas, which can combine multiple formulas to form a new processing process, used to define inventory data, simplify and standardize all processes between production, inventory, and cost activities.


In order to collect quality inspection information more comprehensively, a pre-set quality inspection plan is specified for each type of input and output link. With the support of a comprehensive data model, the software can comprehensively collect and produce costs and quality inspection results related to the entire process.

化工配方
Batch traceability and rapid recall

The solution supports batch bidirectional traceability function, which can quickly track all raw materials and finished products, including their batch characteristics and batch numbers. Based on the actual production situation during the production process, the problem products can be quickly located, enabling the enterprise to have a fast response ability.


Through the entire supply chain from supplier procurement, collection of production site information, warehouse storage, to customer shipment, it is possible to flexibly query batch information, and quickly display the business information flow of the entire supply chain based on the receipt of a batch, processing work order, and product batch information. Therefore, bidirectional batch tracking enables fine chemical enterprises to respond to product recalls in just a few minutes.


At the same time, the bidirectional traceability ability of batches allows process manufacturing enterprises to quickly remove problematic products from the shelves through customer simulation recalls and certification audits in actual product recall events, greatly reducing customer risk. At the same time, it also includes the scope of the recall, and taking rapid action helps protect the long-term value and reputation of the brand.

批次追溯
Dual inventory units and net weight management

Meet the dual inventory unit management of finished products at various business nodes in the logistics process for precision chemical enterprises to handle formula based production and manufacturing processes.


Support net weight management to assist enterprises in conducting transactions with customers and suppliers based on actual weight, including order submission, cost accounting, procurement receipt, production, sales shipment, pricing, shipping, and invoicing.

Unit
Dual inventory unit
Weight
Support net weight management
化工净重
Shelf life and optimal usage period

Assist chemical enterprises in managing the shelf life and optimal usage period of materials, and solve various problems encountered in the planning and scheduling of "expired waste" in the supply chain.


• Quality visibility

Support the visibility of shelf life and other information of inventory in inventory. Each batch can track management date related information, such as supplier batch time, batch system creation time, best use date, retest reminder date, expiration date, etc.


Optimize inventory

Integrate shelf life management into the subsequent business processes of the supply chain, control and meet product availability during the production planning process, and minimize expired and scrapped products. In inventory transactions, priority is given to which batch of materials to use based on their expiration date. Depending on the needs of business scenarios, the inventory adjustment principles of first in, first out (FEFO) and first in, first out (FIFO) can be flexibly adopted.

化工重量
Comprehensive quality control

Provide complete quality control and management functions, covering all aspects of the entire supply chain, including procurement and receipt, warehouse inventory, work in progress, finished product shipment, and returns.


• Reward standard quality control system

The solution provides centralized quality control and inspection for all application modules. Based on materials and transaction types, enterprises can specify standard quality inspection plans to collect quality inspection results from the entire supply chain when actual business occurs.


• Flexible customization of quality control requirements

In the actual production process, enterprises can define quality control requirements for each processing stage and process. Quality control testing can be set by target values, maximum limits, and minimum limits. Multiple quality control tests can be combined to form a group to record results and report effectiveness.


Multi stage quality control

In the early stage of production, you may need to test raw materials, in the middle stage, you may need to test process information such as temperature and time, and in the final stage, you may need to test the properties of the final product. For batch controlled products, the quality test results of the final product can be transformed into the specification properties of the product.

化工保质期
Supporting cost accounting for multiple outputs

TransInfo Fine Chemical ERP can help fine chemical enterprises calculate product costs correctly, especially when it comes to meeting the multi output production model.


The cost accounting solution pays special attention to the following cost accounting points:

Finished products - The cost of finished products is generally the main output, accounting for the majority of the entire cost.

Joint products - The cost of joint products is generally not the main output, but a product with market value.

Byproducts - The finished products produced during the production process by finished products or joint products are called byproducts, which have lower value compared to the first two. Generally, they can be disregarded or deducted from production costs according to standard costs.

Intermediate products - generated in one processing stage of the processing process and automatically transferred to the next processing stage, with costs automatically transferred to the next processing stage and then allocated to subsequent output costs.

财务数字化
Intelligent warehouse

The plan has built an intelligent warehousing system, which achieves refined inventory management through docking with equipment such as PDAs, barcode guns, inventory machines, and various transportation equipment, thereby optimizing the procurement process and improving inventory accuracy.


Innovative integration of barcode labels and RFID technology

Intelligent devices run through the entire logistics process, achieving data-driven and intelligent control of products.


• Establish application scenarios for automated equipment such as three-dimensional shelves/containers

By using information technologies such as the parent vehicle system, four-way shuttle vehicle technology, multi-layer shuttle vehicle technology, ground four-way light 2 heavy AGV technology, cargo to person picking system, WMS (warehouse management system) system, WCS (warehouse control system) system, etc., the solution of "shelf+robot=automated warehouse material storage system" is achieved.


化工库存
Basic data integration
Basic data integration
Build a one thing one code management rule system for chemical enterprises, sort out and develop unified basic data standards for the group and subsidiary companies, and form multi-dimensional business statistics and analysis data capabilities.
Integration of management requirements
Integration of management requirements
Connect the main businesses of various related companies in the group, form a small closed-loop operation of business processes in each independent branch and a large closed-loop operation of group business processes, and achieve monitoring of key process nodes.
Corporate strategic support
Corporate strategic support
Strengthen the standardization construction of business collaboration and information unification, provide transparent and reliable control standards, based on SAP industry best business practices, and meet the compliance and transparency requirements of listed enterprise management.
Sustainable business support
Sustainable business support
Establish a sustainable development information system support platform for chemical enterprises. The information system and business requirements are gradually optimized and enhanced as the enterprise's needs expand, supporting the sustainable development of the enterprise.
Integration, automation, and traceability
Integration, automation, and traceability
Each transaction is automatically fed back to the financial account, reducing human intervention in intermediate links, enhancing business traceability and transparent management, and driving business and operations more standardized through data and processes.
Business and financial integration
Business and financial integration
Based on feedback on business execution, financial results are automatically generated, and production costs are automatically calculated based on production results. Under the group structure, consolidated statements are formed to uniformly analyze the group's operating data.
How does Translnfo focus on serving customers in the chemical industry of different sizes?
For over 10 years, TRANSLNFO has provided digital transformation services to over 600 enterprises
Liaoning Shengde Huaxing Chemical Co., Ltd

Shengde Huaxing Group is a wholly owned subsidiary of Jilin Shengde Industrial Group. as a drafting unit of national standards for natural fatty alcohol products, Shengde Huaxing establishes an industrial chain of natural fatty alcohols, ethoxylated and sulfonated products. for daily chemical, washing and other industries to provide high-quality anionic surfactants, Nonionic surfactants and other important raw materials, is an important domestic production base of natural fatty alcohols and surfactants.

Gaining Benefits&Value
100%
Improved communication efficiency
30%
Reduce the risk of manual intervention and reduce costs
1倍
Improving Supply Chain Collaboration Efficiency
2倍
Data governance, improving data timeliness
Products and services used
Juneng Chemical (Longnan) Co., Ltd.

Juneng Chemical is a well-known domestic enterprise engaged in fine chemical industry, which introduces international high and new technology, devotes itself to independent research and development of production technology and the introduction of advanced technology in the industry, and has product research and development, product application and product inspection laboratory. at present, Juneng Chemical has more than 300 kinds of fine chemical products such as waterborne acrylic acid and waterborne polyurethane series. Widely used in paper, paint, leather, textile, industry, furniture and other industries.

Gaining Benefits&Value
40%
Process efficiency improvement
98%
Financial business integration rate
95%
Inventory accuracy
80%
Realize paperless office
Products and services used
Taiko Palm-oleo(Zhang Jiagang)CO.LTD

Taiko Palm-oleo is a wholly-owned company jointly invested by Malaysian listed multinational companies Kuala Lumpur Kepong Berhad and Taiko Mar keting Sdn. Bhd., with a total investment of 70 million US dollars. The factory is located in the Yangtze River Chemical Industrial Park in Zhangjiagang Free Trade Zone. The company produces high-quality oil and chemical products such as fatty acids, glycerol, and soap particles, with an annual output of 150000 tons.

Gaining Benefits&Value
95%
Financial business integration rate
50%
Improvement of production efficiency
90%
Realize the inventory control of embryo cloth
7Days
The closing time is controlled within 7 days.
Products and services used
Xi'an Hangang Chemical Co., Ltd.

Hangang Chemical is a Sino foreign joint venture high-tech enterprise that mainly produces new adhesives and coatings. It has a modern latex production line and an annual production capacity of 20000 tons. The enterprise has successively passed the ISO9001 quality system certification and ISO14001 environmental management system certification, and the Hangang white latex has also passed the China Environmental Labeling Product Certification and ISO14001 Environmental Management System Certification, becoming the first "dual green product" in the adhesive industry in China.

Gaining Benefits&Value
95%
Financial business integration rate
50%
Improvement of production efficiency
40%
Business process processing efficiency
6Days
The closing time is controlled within 6 days.
Products and services used
Asia Cuanon Technology Co., Ltd.

Established in 1998, Asia is a high-tech enterprise that integrates the research and development, manufacturing, and service of building decoration coatings, insulation decorative boards, fire insulation materials, and waterproof materials. The company has been awarded the "Top 500 Chinese Real Estate Development Enterprises' Preferred Supplier" for 12 consecutive years, and the brand preferred index of insulation materials and insulation decorative finished boards ranks first in the industry. In 2017, Yashi Chuang Neng (stock code: 603378) is listed on the main board of the Shanghai Stock Exchange.

Gaining Benefits&Value
50%
Improvement of production efficiency
15%
Customer order delivery cycle is shortened
30%
Increased efficiency of business collaboration
40%
Shortened closing cycle at the end of the financial month
Products and services used
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